Crankshaft
Deflection -
The Invisible Enemy
Each
time the air/fuel mixture inside a cylinder is
ignited, the combustion that results creates a
torque spike - an extremely rapid rise in cylinder
pressure. This pressure, applied to the top of
the piston, becomes the force that is applied
to the crankshaft through the connecting rod.
Each torque spike is like a hammer blow. In fact,
it hits with sufficient intensity that it not
only causes the crankshaft to turn, it actually
deflects or twists it. This twisting action and
the resulting rebound (as the crank arm snaps
back in the opposite direction) is known as torsional
harmonic vibration. If not adequately controlled,
torsional vibration causes rapid main bearing
and main journal wear and possible crankshaft
breakage.
Fortunately,
harmonic vibration can be controlled by a vibration
damper - which is also called a harmonic damper
or erroneously a "harmonic balancer".
The main purpose of a "harmonic damper"
is to control harmonic vibration, not necessarily
to balance the engine's rotating assembly. |
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Not
All Dampers are Created Equal
Although
harmonics occur over a broad range of engine speeds,
rubber and elastomer-type dampers are frequency
sensitive - they are tuned only to control harmonic
vibrations that occur within a narrow band of
rpm. However, there is more than one area within
the operating range of a performance engine that
critical harmonic vibrations occur, therefore,
elastomer dampers may not be effective. The resulting
lack of vibration control could prove to be very
destructive. Rubber is also a poor dissipator
of heat, and dampers by their nature create heat
as they work to reduce vibration. As the rubber
gets hotter, it does not work as well. Second,
rubber breaks down when exposed to the elements.
Over time, the rubber strip can crack and begin
to deteriorate due to age and exposure. This can
lead to inertia ring slippage, damper failure,
and uncontrolled torsional vibration, which leads
to costly parts breakage.
For
more information on torsional vibration and the difference between
Fluidampr and elastomer dampers, click here. |